Its Early,its Easy and its Economical. Its also representative of an era that boasts of cybernetically advanced technology knocking at our doorstep. The generation next they call it, with the process of evolution taking on a new dimension with finesse and accuracy as its middle name. Enter, an array of Rapid Prototyping technologies that churn out products catering to the gamut of the entire industry be it Consumer durables, automobile ancillaries, and medical models. In lay mans terms, anything that is specific and needs to be manufactured accurately can be test designed economically in the lab of Protosys within a few hours. All you need to provide is a clearly defined geometry of the part for which a prototype is required..

Protosys aims to break away from the traditional and monotonous routine of wooden patterns being used for obtaining the negative impression of the part and then the available materials being cast in them. Instead it aspires to overcome the inherent limitations of methods that are time consuming (usually several weeks), prone to material wastage and rely on manual skills to a large extent. Besides being an additive process, it also eases the manufacturing of complex parts vis-à-vis the traditional material removing process.

The Rapid Prototyping services offered by Protosys can be broadly classified into the Master making and the Replica making. The Master making process involves a computerized 3-D data and slicing it into multiple layers. This layered data is then fed to a machine and the Master prototype is built layer by layer.

The Masters are made from ABS equivalent plastic material and have about 60% to 80% strength of the same section in solid. For the Master making process, we work the best and the fastest based on the data in the STL format accepted over the Internet.

Replicas are made by using this Master prototype or a part made by any other process as a pattern to obtain a Rapid Tool and casting selected grade of urethane into it.

The Replicas are made from various grades of poly-urethanes that can stimulate properties of ABS, PP, Elastomers etc. These can, selectively, be made with high strength or high temperature resistant properties. Some of this can also be pigmented or made transparent.

Protosys have specially a set-up a Upload –Data facility that enables data transfer through a web browser and is safer than e-mail for large data files. Data in other formats or media may also be accepted upon mutual consultations. We also accept parts made by other processes for making of replicas.